My loft looks like a glass recycling plant, with various sizes of bottles spilling out of knackered cardboard boxes, left, right and centre. I needed to find a solution and since there was a small pile of wood in the garden, I thought I’d have a go at building a couple of prototype bottle crates.
The reason I say they’re prototype crates, is due to the wood, it was left over from a fence that was built in the garden the other year, so it quite thick. It’s not the kind of wood I’d use if I was making creates for real, but perfect for chopping up and screwing together to flush out any design flaws.
I started off my measuring the diameter of the various 500ml bottles that I have; ex Thornbridge, Oakham, Brewers & Union, Karg and Worthington’s White Shield. The White Shield bottles were easily the widest, so all the dimensions were based around creating a crate that could hold twenty four of them.
After deciding on the dimensions, it was just a case of lots of sawing, drilling pilot holes and screwing the bits together in the right order. It still took what felt like all afternoon and made me really wish I had better tools and a proper workshop. It was quite a chilly day and even with gloves on, my fingers were struggling by the end.
As you can see from the photo above, the first prototype is a bit on the industrial side. It’s also full of ex Thornbridge bottles, which just goes to show how much extra space is required for those fat White Shield ones. All that is left to do is to make the internal dividers, so that the bottles don’t clink together; I have some spare lite-ply that should fit the bill.
I still need to build the second prototype, just to make sure that they will stack correctly, but I need to buy some more screws first as I’m pretty much all out. Ideally, I’d also buy one of those fancy circular mitre saws, so that all the cuts are perfect. One of those router dovetail jigs would be pretty sweet too, as then it could mostly go together with glue. But that’s all pie in the sky, if I had that kind of money to throw around, I’d be upgrading the homebrew kit…